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Flameproof Conveyor Belt Repairing Machine

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China qingdao running machine co.,ltd certification
China qingdao running machine co.,ltd certification
Customer Reviews
I am site manager of iron mining company in Australia; We used to pay large amount for rent conveyor belt splice tool from local supplier; Mac provide another solvtion for us, they vulcanizer are cheap and good to use, the price is nearly as much as the rent fee for one year, We can save a lots of budget; —— Mr Jack

—— Jack

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Flameproof Conveyor Belt Repairing Machine

Flameproof Conveyor Belt Repairing Machine
Flameproof Conveyor Belt Repairing Machine Flameproof Conveyor Belt Repairing Machine Flameproof Conveyor Belt Repairing Machine Flameproof Conveyor Belt Repairing Machine

Large Image :  Flameproof Conveyor Belt Repairing Machine

Product Details:
Place of Origin: China
Brand Name: Running Machine
Certification: CE/SGS
Model Number: ZLJ-1600*830
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set
Price: $9,300.00 USD
Packaging Details: Wooden Box
Delivery Time: 7 days
Payment Terms: L/C, T/T, Western Union, MoneyGram, D/A, D/P
Supply Ability: 500 Set/ M

Flameproof Conveyor Belt Repairing Machine

Description
Cooling Time: 5 Minutes Vulcanizing Temperature: 145ºC
Weight: About 1450kg Max. Capacity Pressure: 2.0 Mpa
Power(w): 21.1 KW Dimension(l*w*h): 2140*830*800mm
Max. Splicing Width: 830mm Max. Belt Width: 1200mm Or Customization
High Light:

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Mining Flameproof Light Weight Conveyor Belt Repairing Machine 1600mm For Mining Use

 

How many ways are there for conveyor belt joints?

 

There are three joint methods for rubber conveyor belts as follow.

1. Mechanical joint

2. Conveyor belt cold jointing method

3. Conveyor belt hot vulcanization joint method.

 

Hot vulcanization joint is the strongest and most reliable method of joining a belt and should be used wherever possible, it is nearly as strong as the belt itself is less troublesome than other fastening methods and results in longer belt life. The surface is left smooth so that scrapers and brushes can be used more effectively and with less risk of damage to the belt than with a fastener joint.

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Mining Flameproof Light Weight Conveyor Belt Repairing Machine 1600mm For Mining Use are made of high strength aluminum alloy. It is equipped with automatic explosion-proof electric cabinet and has 0-2Mpa even pressure offered by the pressure system, so it is easily operated, portably carries. It warms up by electric heating element, so it works stably with high thermal efficiency and homogeneous temperature. Now it has been widely used in the joint and patch of vuloanization machine in the field of metallurgy, mining, cerement, electric power, wharf, building materials, chemical industry etc. it has following characters:

 

  • Water pressure bag (also can use air pressure) Press for 100PSI, 200PSI etc. surface pressure for textile and steel cord belts, Up to 1.8Mpa/2.0Mpa.
  • Available in rectangular shape 90°, rhombic 16° 42‘ or 22°
  • Uniform pressure distribution by means of the pressure bag
  • 200 p.s.i. (14 kg/cm sq.) units usually used to do steel cord conveyor belting
  • Different heating platen size and combination.
  • Water-free is used as the pressure medium
  • Pressure regulation up to max. 70 N/cm² (7 bar/100 PSI)
  • Short heating-up time
  • Water cooling system equipped with extruded cooling channels for short cooling-down time
  • Optimized pressure and temperature distribution
  • Degree of the heating platen: 22 degree bias angle or 16 degree, 20 degree, rectangle and other degree is optional.
  • Power Voltage: 380V. 660V. 525V480V. 440V. 415V. 400V or 220V
  • Vulcanizing temperature:145℃ (adjustable 0~200℃)
  • Temperature-rising time (from normal temperature to vulcanizing temperature): no more than 25 min, accords to different conditions, actually, normal conditions, is around 20 mins.
  • Improved cooling system, when use pressure pump for cooling, cooling time only 5mins (cooling from 145 to 75 degrees

 

 

TECHNICAL PARAMETERS

Model Width of rubber belt to be joined-up
(mm)
Total Power(KW) Weight of heaviest part (Kg) Overall dimensions LxWxH(mm) Total weight
(kg)
Control box
ZLJ--1200 1200 16.5 69.3 1680×830×710 900 1
ZLJ--1600 1600 21.1 89.7 2140×830×800 1320 1
ZLJ--1800 1800 23.3 89.7 2300×830×850 1480 1

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Note: Mining Flameproof Light Weight Conveyor Belt Repairing Machine 1600mm For Mining Use

 

  • Specifications are subject to change without notice;
  • Build-in cooling standard on all units;
  • Total weights include electrical control panel, cable set and set up templates for all models;
  • 200 PSI models include fluid pressure pump and reservoir unit Model HPP20-4(mandatory for operating pressure above 100PSI/7 kg/cm sq);
  • Temperature adjustable between 0-199deg.C;
  • Sectional vulcanizers are built on a 22 degree bias, 16/20 or other degree are optional;
  • Custom sizes, rectangular configurations and multiple platen arrangements available on request.

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When order, pls supply below information, our technician will make a solution for you, or pls choose one model from bottom traditional sizes table

  • Max belt width
  • Heating platen length (or pls supply belt manufacturer’s recommended splice length)
  • What kind of belt, light duty belts or heavy duty belts, belt model No.
  • Working Voltage
  • Pressure requirements (as our experience, normal is 0.8Mpa, for EP belts is 1.2Mpa, for steel cord belts is 1.4Mpa)
  • Degree of heating platen (standard will be 22 degree)

 

Normal vulcanizer model sheet:

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A= Splice Length
B= Bet Width
C=Length of platen along the belt
D= Width of platen
measured square to beltline
E= Bias Ange
F=Width of platen along the belt on bias

 

Main Componets of Mining Flameproof Light Weight Conveyor Belt Repairing Machine 1600mm For Mining Use

 

  • Bars are available in various profiles and lengths to provide a custom solution for your needs
  • Bars are specially designed for running machine and manufactured out of quality extruded aluminum
  • Various bolt and nut styles complement each bar type and provide a secure, pressurized splice

 

 

 

 BEAM of Mining Flameproof Light Weight Conveyor Belt Repairing Machine 1600mm For Mining Use

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2.  TENSION BOLT

 

• Tension bolts made of high-strength steel, however,

 • 2 kg less apiece than conventional steel tension bolts

• Tension bolt threads protected against damage

• Tension bolts sealed up and protected against pollution

 

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AVAILABLE CROSSBEAM SIZES

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3. Lightweight aluminum platens use new rapid cooling system within platens.

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4. Custom sizes, rectangular configurations and multiple platen arrangements are also available on request.

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5. ELECTRONICS CONTROL CABINET

  • Design of required control cabinet depends on number of heating plates
  •  
  •  Exact temperature measurement inside of heating plates via double PT 100, digital display of set point and real value temperature
  •  
  •  Quick programming of electronic temperature controllers
  •  
  • Voltage monitor for protection against over-voltage
  • In case of electronic control failure switch to manual operation mode
  •  
  • Digital automatic timer
  •  
  • Monitoring of differences between the single heating circuits +/- 2.5 K
  •  
  • Optical signal shows end of vulcanizing time
  •  
  • Minimum protection class IP 44

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6. Pressure bag system, can used for both water and air, one time molding, without metal frame, light weight, testing pressure out of our factory is 2.5MPA (old design pressure bag fixed with metal frame and bolts, heavy weight)

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  • Pressure System  of Mining Flameproof Light Weight Conveyor Belt Jointing Splicing Machine 1600mm

A. Automatic pressure pump with pressure gauge, allows easy application of pressure up to 200PSI. For steel-cord belting, standard will be auto pressure pump. After use new cooling system in the heating platen, now also use pressure pump for cooling.

B. Cooling pump , when work with air compressor, air pressure, no pressure pump, such cooling pump can used for cooling. (Pls note that, if have any special requirements of the cooling pump working voltage, pls inform us before order, standard voltage is 220V single phase)

C. Manual Pump: Manual water pressure

 

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Usually we provide the packing list as following:

#1 Heating plate with build in water cooling device 2 Pieces
#2 Almex type pressure bag 1 Pieces
#3 Heating insulation plate 3 Pieces  
#4 Standard Control Box 1 Sets
#5 Cross Beams as vulcanizer
#6 Ratchet wrench 2 Handles
#7 Primary wire/cable with plugs 10 meters 1 Pieces
#8 Secondary wire/cable with plugs 5 meters 2 Pieces
#9 Electric pump 1 Set
#10 High pressure hose 15Mpa 5 Meters
#11 Clamp bolt, Nut, Gasket 10 sets
#12 Clamp Device (optional) As request

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Contact Details
qingdao running machine co.,ltd

Contact Person: admin

Tel: 18669746703

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